@leanhorizonsconsulting Avatar @leanhorizonsconsulting Lean Horizons Consulting, LLC

Lean Horizons Consulting, LLC posts on YouTube about business, book, floor, tools the most. They currently have [---] followers and [--] posts still getting attention that total [--] engagements in the last [--] hours.

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Top Social Posts

Top posts by engagements in the last [--] hours

"Lessons from the Danaher Business System Office I - Do You Have a Purpose Many Lean transformations commence without understanding why and the communications to employees are poor or nonexistent. Mark DeLuzio talks about this failure mode and why it is essential to answer the question Whats in it for me"
YouTube Link 2025-08-18T20:18Z [---] followers, [---] engagements

"Lessons from the Danaher Business System Office II - The Role and Structure of a Lean Office A lean office can either accelerate transformation or quietly undermine it. The difference often comes down to trust leadership alignment and a clear sense of purpose. Drawing on his time as the architect of the Danaher Business System Mark shares hard-earned lessons about what makes a lean office succeed and where so many stumble. From CEOs treating their lean teams as spies to audits that destroy credibility he explains the traps to avoid and the principles that matter. Youll hear why"
YouTube Link 2025-09-01T11:30Z [---] followers, [----] engagements

"Why the Danaher Business System Was Successful - The Answer May Surprise You Mark DeLuzio discusses the intangibles that made all the difference to the success of the Danaher Business System. He also discussed the main ingredients of DBS the 5Ps: Purpose Principles People Plan and Process"
YouTube Link 2025-07-01T11:30Z [---] followers, [----] engagements

"Book Review Accidentally Aligned with Jason Neal A shop floor comment stops everyone in their tracks: the work finally matches what the customer actually needs. That is the spark behind Accidentally Aligned and it opens a bigger issue most leaders dodge: alignment does not come from posters audits or a new playbook. It comes from how leaders behave when the process is broken and the numbers are ugly. Mark and today's guest Jason Neal get into the messy middle of transformation: earning trust at the Gemba protecting dignity when tempers flare and dealing with the damage caused by "Lean"
YouTube Link 2026-02-15T11:30Z [---] followers, [--] engagements

"The Early Days at Danaher with Art Byrne Mark talks with Art Byrne former Danaher executive and Wiremold CEO about the early days at Danaher. Learn that it was more than the factory floor that had to changemore importantly it was the mindset of Danahers leadership. Art and Mark discuss the history of Jake Brake and Jacobs Chuck the two early adopters of the Toyota Productions System as led by the disciples of Taiichi Ohno Shingijutsu Consulting LTD. Little did Art know that we would be setting the stage for the adoption of Lean in the United States and beyond"
YouTube Link 2024-08-15T11:30Z [---] followers, [---] engagements

"Are You Set Up to Win - Find Out Here Most Lean efforts do not stall because people hate improvement. They stall because the system was never built to support it. This episode gives you a fast practical lens for evaluating whether your organization is built to sustain improvement. You will learn how to recognize common traps that keep Lean efforts stuck why certain measurement habits create the wrong behavior and how to distinguish capability building from project theater. By the end you will have a sharper way to assess your structure roles support functions and operating rhythm so you can"
YouTube Link 2026-02-01T11:30Z [---] followers, [----] engagements

"Art Byrne - The Lean Answer Book Mark talks with Art Byrne former Danaher executive and Wiremold CEO. This Lean Pioneer has led some of the most successful Lean turnarounds in brownfield environments. Art discusses his latest publication The Lean Answer Book which documents the most common questions Art had been asked in over four decades regarding Lean Transformations"
YouTube Link 2024-07-01T11:30Z [---] followers, [---] engagements

"Strategy Deployment Webinar by Mark DeLuzio Strategy Deployment is perhaps the most misunderstood and misused tool in the toolbox. I will dispel many of the misconceptions that exist today in the Lean Community. The webinar will cover the following topics: Introduction to Strategy Deployment Why Strategy Deployment was critical to the success of the Danaher Business System What is Strategy Deployment and Why Use it The Mechanics: The tools and how it works Common Pitfalls and Success Factors The Lean Horizons Process for Implementing Strategy Deployment Questions & Answers"
YouTube Link 2021-07-20T19:30Z [---] followers, [----] engagements

"Institutionalized Waste from Mura and Muri Mark DeLuzio discusses the institutionalized waste of Mura and Muri and if left unchallenged it will derail a Lean transformation"
YouTube Link 2025-10-01T11:30Z [---] followers, [---] engagements

"DBS vs TPS While the Danaher Business System (DBS) started off as a copy of the Toyota Production System it quickly became augmented to address Danahers enterprise transformation where all stakeholders win. In this episode youll learn some of the history behind the Danaher Business System and its differences and similarities with the Toyota Production System"
YouTube Link 2023-02-06T18:10Z [---] followers, [---] engagements

"Stop Measuring Productivity Mark DeLuzio discusses the dangers of focusing on the lagging indicator of productivity and suggests we turn our attention towards improving our processes which will in turn drive improved productivity"
YouTube Link 2025-10-15T11:30Z [---] followers, [----] engagements

"Lessons from the DBS Office III Humble Errors: Mistakes Made Creating the Danaher Business System Most companies only tell the success story. This episode breaks that rule. Mark DeLuzio takes us behind the scenes of the early days of the Danaher Business System (DBS) highlighting the biggest mistakes made during its creation and how those same missteps continue to haunt organizations today. From the myth of financial justification to the dangers of focusing only on tools Mark walks through [--] "humble errors" that slowed down one of the most admired Lean transformations in history. If you're"
YouTube Link 2025-09-15T11:30Z [---] followers, [----] engagements

"Lean Administrative Processes with Joe Rutz Joe Rutz Managing Director of Lean Horizons Consulting was instrumental in the development of the Danaher Business System (DBS). Joe brought his experience in information technologies and administration to bring DBS to the next level. Learn from Joe his principles and guidelines as to when to apply information technology to an administrative process and when to not Better yet learn that IT solutions need to work for you rather than the other way around"
YouTube Link 2024-01-01T11:30Z [---] followers, [--] engagements

"The Problem with OEE and Absorption Accounting Some metrics were never meant to survive in a Lean world. OEE and absorption accounting might sound smart on paper but they push the exact behaviors that wreck flow bury quality issues and inflate inventory. The result A system that looks efficient but delivers chaos. Mark DeLuzio breaks down how these outdated measures keep companies locked in batch production and bad habits. He shares firsthand stories from the factory floor and the boardroom including a jaw-dropping moment with a CFO who learned the hard way that ROI is not a reason to keep"
YouTube Link 2025-06-15T11:30Z [---] followers, [---] engagements

"Jerry Wright - Book Review: "The Insanity Trap - What Your MRP Consultant Won't Tell You" Mark talks with Jerry Wright on his new book about the ills of MRP. Jerry talks about his experience of seeing failure after failure with companies trying to perfect MRP. He argues that a Lean Transformation is impossible if MRP is used as the primary resource planning tool. MRP was first introduced in [----] and despite its failures is still the tool of choice for so many companies today"
YouTube Link 2025-02-01T11:30Z [---] followers, [---] engagements

"Target Costing - Make Money on Job #1 Mark discusses building profitability into the design process via the Target Costing methodology. Roughly 70% of a products cost is baked into the product's design and process leaving only 30% to Kaizen (post-design). Learn from Marks experience as CFO of Danahers JAKE Brake where Target Costing played a significant role in JAKEs profitability"
YouTube Link 2025-03-01T11:30Z [---] followers, [---] engagements

"How Compensation Systems Can Kill a Lean Transformation If your Lean transformation feels like it's stuck your compensation system might be part of the problem. In this episode Mark tackles a question from Finland about how incentives influence behavior often in ways that completely undercut Lean principles. He shares how traditional pay structures and metrics especially those tied to cost and output often reward the wrong actions. You'll hear examples from the shop floor to the C-suite including a mining company that saved money on parts but paid the price in lost production. Mark draws on"
YouTube Link 2025-07-15T11:30Z [---] followers, [----] engagements

"Death by Point Kaizen Why You Need Kaikaku You will never transform your company by point kaizen alone. Learn why traditional Japanese consultants were not enough in order to propel Danaher into a space all by themselves. Kaikaku (radical change) was a hallmark of Danahers Strategy Deployment process"
YouTube Link 2025-04-01T11:00Z [---] followers, [---] engagements

"How Do You Define a Defect Most people define defects based on an engineering product specification. There is nothing wrong with this. However in this episode Mark DeLuzio explains why we need to broaden our thinking when it comes to defining defects"
YouTube Link 2025-01-01T11:30Z [---] followers, [---] engagements

"Lean Leadership Mistakes That Stall Change (Webinar Replay Ask Two Marks Anything) Replay from our live April [--] webinar. Most Lean initiatives stall because leaders chase tools instead of building capability. In this rare unfiltered session Mark DeLuzio teams up with seasoned transformation veteran Mark Forkun for a blunt conversation on the realities of Lean why most organizations fake it and what it takes to get results that last. From the hidden failure of matrix org charts to the silent sabotage of cost accounting this webinar replay is a wake-up call for anyone tired of surface-level"
YouTube Link 2025-06-01T11:30Z [---] followers, [---] engagements

"Griselda Abousleman - The Power of Optimism Mark talks with an esteemed Lean colleague Griselda Abousleman whose life story should be an inspiration to all minority women as well as to all of us who are struggling to make it in this world. Her incredible story is chronicled in her newly released book From the Border to the Boardroom. Griselda talks about her upbringing in a Texas border town and her tenacity to refuse to give in when others told her she cannot succeed. Her rise from the border town of Brownsville Texas to an Ivy League education to the top echelons of Corporate America and"
YouTube Link 2025-01-15T11:30Z [---] followers, [--] engagements

"Enterprise Transformation Through Strategy Deployment Mark DeLuzio tells of Danaher's historic evolution of the Danaher Business System (DBS) and the role that Strategy Deployment played in its creation. Learn Strategy Deployment fundamentals"
YouTube Link 2024-03-27T21:09Z [---] followers, [----] engagements

"Where Are The Engineers Mark DeLuzio discusses the absence of engineers from the Gemba in both manufacturing and design. He also discusses the sin of engineering which he calls Catalogue Engineers"
YouTube Link 2025-12-15T11:30Z [---] followers, [----] engagements

"Do You Really Understand the Toyota Production System House Mark DeLuzio discusses how the TPS House is not a set of tools but a way of thinking and that the tools of Lean support these principles. Starting with the tools before understanding the principles has proven to be the downfall of many companies starting a Lean transformation"
YouTube Link 2025-11-15T11:30Z [---] followers, [----] engagements

"Let's Make [----] a Year of Return to the Basics Mark DeLuzio discusses the confusion that exists in the Lean Community and the Lean Consulting industry and academia are primarily to blame. Returning to Lean Basics and ignoring distractions like Kata Gemba Walks Lean certifications and other consulting innovations which are designed to sell books and consulting services"
YouTube Link 2026-01-08T17:57Z [---] followers, [---] engagements

"How Do You Price Your Product Mark DeLuzio discusses the dangers of cost-based pricing as well as the various issues encountered when doing so. He introduces the merits of market-based pricing instead"
YouTube Link 2025-11-01T11:30Z [---] followers, [--] engagements

"Standard Work Webinar - By: Mark DeLuzio Principal Architect of the Danaher Business System Standard Work is a key element of Taiichi Ohno's Toyota Production System. Mark DeLuzio learned the Toyota Production System (TPS) from the 1st Lieutenants of Taiichi Ohno as they created TPS under Ohno's mentorship and guidance. Many misconceptions surround the original intent and teachings of Standard Work. This webinar reflects Mark's unaltered learnings from the originators of TPS as he architected the Danaher Business System"
YouTube Link 2021-05-25T22:45Z [---] followers, [----] engagements

"Single Minute Exchange of Dies (SMED) You need to do more changeovers Sounds crazy You will find out why in this episode. Changeovers are something that many companies try to avoid at all costs. This creates an environment where just-in-time principles get violated. Many misunderstandings exist when it comes to SMED. Find out how a reduction of changeover time has a dramatic impact on your lead-times inventory and growth"
YouTube Link 2023-02-06T18:12Z [---] followers, [---] engagements

"Humble Errors in Creating the Danaher Business System Mark DeLuzio the Principle Architect of the Danaher Business System talks about the errors committed when creating Danaher's famed DBS. Hopefully you will not do the same"
YouTube Link 2024-03-27T21:00Z [---] followers, [----] engagements

"Book Review Accidentally Aligned with Jason Neal A shop floor comment stops everyone in their tracks: the work finally matches what the customer actually needs. That is the spark behind Accidentally Aligned and it opens a bigger issue most leaders dodge: alignment does not come from posters audits or a new playbook. It comes from how leaders behave when the process is broken and the numbers are ugly. Mark and today's guest Jason Neal get into the messy middle of transformation: earning trust at the Gemba protecting dignity when tempers flare and dealing with the damage caused by "Lean"
YouTube Link 2026-02-15T11:30Z [---] followers, [--] engagements

"Are You Set Up to Win - Find Out Here Most Lean efforts do not stall because people hate improvement. They stall because the system was never built to support it. This episode gives you a fast practical lens for evaluating whether your organization is built to sustain improvement. You will learn how to recognize common traps that keep Lean efforts stuck why certain measurement habits create the wrong behavior and how to distinguish capability building from project theater. By the end you will have a sharper way to assess your structure roles support functions and operating rhythm so you can"
YouTube Link 2026-02-01T11:30Z [---] followers, [----] engagements

"Let's Make [----] a Year of Return to the Basics Mark DeLuzio discusses the confusion that exists in the Lean Community and the Lean Consulting industry and academia are primarily to blame. Returning to Lean Basics and ignoring distractions like Kata Gemba Walks Lean certifications and other consulting innovations which are designed to sell books and consulting services"
YouTube Link 2026-01-08T17:57Z [---] followers, [---] engagements

"Where Are The Engineers Mark DeLuzio discusses the absence of engineers from the Gemba in both manufacturing and design. He also discusses the sin of engineering which he calls Catalogue Engineers"
YouTube Link 2025-12-15T11:30Z [---] followers, [----] engagements

"Do You Really Understand the Toyota Production System House Mark DeLuzio discusses how the TPS House is not a set of tools but a way of thinking and that the tools of Lean support these principles. Starting with the tools before understanding the principles has proven to be the downfall of many companies starting a Lean transformation"
YouTube Link 2025-11-15T11:30Z [---] followers, [----] engagements

"How Do You Price Your Product Mark DeLuzio discusses the dangers of cost-based pricing as well as the various issues encountered when doing so. He introduces the merits of market-based pricing instead"
YouTube Link 2025-11-01T11:30Z [---] followers, [--] engagements

"Stop Measuring Productivity Mark DeLuzio discusses the dangers of focusing on the lagging indicator of productivity and suggests we turn our attention towards improving our processes which will in turn drive improved productivity"
YouTube Link 2025-10-15T11:30Z [---] followers, [----] engagements

"Institutionalized Waste from Mura and Muri Mark DeLuzio discusses the institutionalized waste of Mura and Muri and if left unchallenged it will derail a Lean transformation"
YouTube Link 2025-10-01T11:30Z [---] followers, [---] engagements

"Lessons from the DBS Office III Humble Errors: Mistakes Made Creating the Danaher Business System Most companies only tell the success story. This episode breaks that rule. Mark DeLuzio takes us behind the scenes of the early days of the Danaher Business System (DBS) highlighting the biggest mistakes made during its creation and how those same missteps continue to haunt organizations today. From the myth of financial justification to the dangers of focusing only on tools Mark walks through [--] "humble errors" that slowed down one of the most admired Lean transformations in history. If you're"
YouTube Link 2025-09-15T11:30Z [---] followers, [----] engagements

"Lessons from the Danaher Business System Office II - The Role and Structure of a Lean Office A lean office can either accelerate transformation or quietly undermine it. The difference often comes down to trust leadership alignment and a clear sense of purpose. Drawing on his time as the architect of the Danaher Business System Mark shares hard-earned lessons about what makes a lean office succeed and where so many stumble. From CEOs treating their lean teams as spies to audits that destroy credibility he explains the traps to avoid and the principles that matter. Youll hear why"
YouTube Link 2025-09-01T11:30Z [---] followers, [----] engagements

"Lessons from the Danaher Business System Office I - Do You Have a Purpose Many Lean transformations commence without understanding why and the communications to employees are poor or nonexistent. Mark DeLuzio talks about this failure mode and why it is essential to answer the question Whats in it for me"
YouTube Link 2025-08-18T20:18Z [---] followers, [---] engagements

"How Compensation Systems Can Kill a Lean Transformation If your Lean transformation feels like it's stuck your compensation system might be part of the problem. In this episode Mark tackles a question from Finland about how incentives influence behavior often in ways that completely undercut Lean principles. He shares how traditional pay structures and metrics especially those tied to cost and output often reward the wrong actions. You'll hear examples from the shop floor to the C-suite including a mining company that saved money on parts but paid the price in lost production. Mark draws on"
YouTube Link 2025-07-15T11:30Z [---] followers, [----] engagements

"Why the Danaher Business System Was Successful - The Answer May Surprise You Mark DeLuzio discusses the intangibles that made all the difference to the success of the Danaher Business System. He also discussed the main ingredients of DBS the 5Ps: Purpose Principles People Plan and Process"
YouTube Link 2025-07-01T11:30Z [---] followers, [----] engagements

"The Problem with OEE and Absorption Accounting Some metrics were never meant to survive in a Lean world. OEE and absorption accounting might sound smart on paper but they push the exact behaviors that wreck flow bury quality issues and inflate inventory. The result A system that looks efficient but delivers chaos. Mark DeLuzio breaks down how these outdated measures keep companies locked in batch production and bad habits. He shares firsthand stories from the factory floor and the boardroom including a jaw-dropping moment with a CFO who learned the hard way that ROI is not a reason to keep"
YouTube Link 2025-06-15T11:30Z [---] followers, [---] engagements

"Lean Leadership Mistakes That Stall Change (Webinar Replay Ask Two Marks Anything) Replay from our live April [--] webinar. Most Lean initiatives stall because leaders chase tools instead of building capability. In this rare unfiltered session Mark DeLuzio teams up with seasoned transformation veteran Mark Forkun for a blunt conversation on the realities of Lean why most organizations fake it and what it takes to get results that last. From the hidden failure of matrix org charts to the silent sabotage of cost accounting this webinar replay is a wake-up call for anyone tired of surface-level"
YouTube Link 2025-06-01T11:30Z [---] followers, [---] engagements

"Death by Point Kaizen Why You Need Kaikaku You will never transform your company by point kaizen alone. Learn why traditional Japanese consultants were not enough in order to propel Danaher into a space all by themselves. Kaikaku (radical change) was a hallmark of Danahers Strategy Deployment process"
YouTube Link 2025-04-01T11:00Z [---] followers, [---] engagements

"Target Costing - Make Money on Job #1 Mark discusses building profitability into the design process via the Target Costing methodology. Roughly 70% of a products cost is baked into the product's design and process leaving only 30% to Kaizen (post-design). Learn from Marks experience as CFO of Danahers JAKE Brake where Target Costing played a significant role in JAKEs profitability"
YouTube Link 2025-03-01T11:30Z [---] followers, [---] engagements

"Jerry Wright - Book Review: "The Insanity Trap - What Your MRP Consultant Won't Tell You" Mark talks with Jerry Wright on his new book about the ills of MRP. Jerry talks about his experience of seeing failure after failure with companies trying to perfect MRP. He argues that a Lean Transformation is impossible if MRP is used as the primary resource planning tool. MRP was first introduced in [----] and despite its failures is still the tool of choice for so many companies today"
YouTube Link 2025-02-01T11:30Z [---] followers, [---] engagements

"Griselda Abousleman - The Power of Optimism Mark talks with an esteemed Lean colleague Griselda Abousleman whose life story should be an inspiration to all minority women as well as to all of us who are struggling to make it in this world. Her incredible story is chronicled in her newly released book From the Border to the Boardroom. Griselda talks about her upbringing in a Texas border town and her tenacity to refuse to give in when others told her she cannot succeed. Her rise from the border town of Brownsville Texas to an Ivy League education to the top echelons of Corporate America and"
YouTube Link 2025-01-15T11:30Z [---] followers, [--] engagements

"How Do You Define a Defect Most people define defects based on an engineering product specification. There is nothing wrong with this. However in this episode Mark DeLuzio explains why we need to broaden our thinking when it comes to defining defects"
YouTube Link 2025-01-01T11:30Z [---] followers, [---] engagements

"The Early Days at Danaher with Art Byrne Mark talks with Art Byrne former Danaher executive and Wiremold CEO about the early days at Danaher. Learn that it was more than the factory floor that had to changemore importantly it was the mindset of Danahers leadership. Art and Mark discuss the history of Jake Brake and Jacobs Chuck the two early adopters of the Toyota Productions System as led by the disciples of Taiichi Ohno Shingijutsu Consulting LTD. Little did Art know that we would be setting the stage for the adoption of Lean in the United States and beyond"
YouTube Link 2024-08-15T11:30Z [---] followers, [---] engagements

"Art Byrne - The Lean Answer Book Mark talks with Art Byrne former Danaher executive and Wiremold CEO. This Lean Pioneer has led some of the most successful Lean turnarounds in brownfield environments. Art discusses his latest publication The Lean Answer Book which documents the most common questions Art had been asked in over four decades regarding Lean Transformations"
YouTube Link 2024-07-01T11:30Z [---] followers, [---] engagements

"Enterprise Transformation Through Strategy Deployment Mark DeLuzio tells of Danaher's historic evolution of the Danaher Business System (DBS) and the role that Strategy Deployment played in its creation. Learn Strategy Deployment fundamentals"
YouTube Link 2024-03-27T21:09Z [---] followers, [----] engagements

"Humble Errors in Creating the Danaher Business System Mark DeLuzio the Principle Architect of the Danaher Business System talks about the errors committed when creating Danaher's famed DBS. Hopefully you will not do the same"
YouTube Link 2024-03-27T21:00Z [---] followers, [----] engagements

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